In the era of Industry 4.0, manufacturers demand much higher productivity of their equipment and go for smart factory scenarios. This makes condition monitoring (CM) and predictive maintenance (PdM) more important than ever to minimize downtime and maximize performance.
Since 1997, we’ve been providing industrial software to help machinery-intensive industries capture, process and analyze real-time streaming data. Our solutions help to cut maintenance costs and increase production output by preventing equipment failures and predicting malfunctions.
The benefits of equipment condition monitoring
Extended equipment lifecycle
Longer maintenance intervals
Prediction of equipment failures
Simpler identification of failures and their root causes
Effective handling of spare parts
Preemptive alarm notifications
Closer control of industrial operations
Easier management of key maintenance activities
Our expertise
Applied Systems brings expertise in real-time measurement and process visualization. Our solutions enable real-time processing of critical parameters used in assessing the current health of equipment and detecting potential failures in industrial machinery.
Propheto Condition Monitoring Platform
Our modular condition monitoring platform Propheto integrates with existing processes and control systems to automatically capture critical data and make it actionable in real time. The Propheto platform can be extended with advanced data analytics modules (for real-time and predictive analytics). Its components can also help speed up development of complex control systems.
Learn more about Propheto
Case Study: Propheto used by the world's second largest producer of potash fertilizers.
Applied Systems customized the Propheto platform for a shaft hoisting installation. The solution automatically collects, stores and visualizes measurements, such as mine skip position, speed, acceleration, slope, operational status and other hoist operating parameters.
This mining monitoring system records machine data in real time and visualizes it, providing aggregated customizable reports to the shaft personnel and management team.
Why develop your condition monitoring software with Applied Systems:
Building complex control solutions for 20+ years since 1997
Full-cycle software development, from gathering requirements to implementation, testing, and post-launch support of industrial control systems
In-depth experience across multiple industries: mining, automotive, energy, HVAC, healthcare, and more
Delivery of flexible solutions, either by integrating an extension into an existing system or developing an end-to-end solution
Proficiency in Agile and ability to easily adapt to changing requirements throughout the development process